Understanding Flowmeter Accuracy, Repeatability, and Rangeability

Definition:

Accuracy is the degree to which the flowmeter’s reading matches the actual flow rate. It is usually expressed as a percentage of:

  • Reading (RD) – more precise at higher flow rates.
  • Full Scale (FS) – used for simpler systems; less accurate at low flows.
  • Span – the difference between maximum and minimum measurable flows.

Example:

If a flowmeter has an accuracy of ±1% of reading, and the actual flow is 100 GPM, the meter will read between 99 and 101 GPM.

Note: Accuracy may vary depending on fluid type, temperature, and installation conditions.


Flowmeter Repeatability

Definition:

Repeatability measures the meter’s ability to provide consistent readings under the same conditions over multiple tests. It is typically tighter than accuracy (e.g., ±0.1% vs. ±1%).

Why It Matters:

High repeatability ensures reliable trend data and process control—even if the meter isn’t perfectly accurate.

Example:

If a flowmeter shows 100.2, 100.3, and 100.1 GPM under identical conditions, it has good repeatability.


Flowmeter Rangeability (Turndown Ratio)

Definition:

Rangeability is the ratio between the maximum and minimum flow rates that a meter can accurately measure.

Formula:

Rangeability = Maximum Flow / Minimum Measurable Flow

Example:

A flowmeter with a rangeability of 100:1 can measure from 1 GPM to 100 GPM with reliable accuracy.

Importance:

Wide rangeability is critical in applications with variable flow, such as batch processes or systems with seasonal load changes.


Summary Table

Parameter Definition Typical Value Importance
Accuracy Closeness to true flow value ±0.1–2% of reading Ensures flow measurement meets spec
Repeatability Consistency of readings at same conditions ±0.05–0.2% Essential for reliable trend analysis
Rangeability Effective measurement range 10:1 to 1000:1 Allows accurate readings over wide flows

 

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